20% Glass filled Ultem
Material choice creates burr and flatness problems with given part configuration.
Annealing cycle coupled with milling process maintains flatness to customer specification. Proper end mill selection eliminates burring problem.
Vapor Polishing of Acrylic
Sealing surface leaks from tool feed lines.
Custom designed tool eliminates feed lines. Additional vapor polish operation improves finish.
Vapor Polishing of Ultem
Low inertia roller requires best possible finish for plating with close tolerances.
Ultem is suggested for stability and machinability. Tolerances are consistently held on ID and OD to +/- .0002 with specialty tooling. Finish measured at 15 micro inches.
Clear acrylic machining
Finished projector lens requiring high quality finish. Cast acrylic choosen for its optical clarity and light transmittance.
Cast Acrylic Component
Acrylic machinined turntable
Acrylic disk for capacitor manufacturing
Special holding fixture keeps flatness within .001
Flame Polished Acrylic Manifold
Cast Acrylic Manifold
Plastic manifold for use in a medical application.
Micro CTFE Machining
CTFE valving components require no burrs, close tolerance
Parts produced burr free and complete using special tools running on a swiss turn lathe.
CPVC & Noryl Machining
Noryl valve stem has brittle failure in tension
Suggested material of CPVC solves the problem
Noryl Machining
Black Noryl components used in deep diving application. Customer concerned with potential stress cracking
Proper tool geometry for low stress machining. Annealing cycles to eliminate any future potential cracking and crazing. Components successful in pressure testing.
Machined Noryl
Black Noryl components used in deep diving application. Customer concerned with potential stress cracking
Proper tool geometry for low stress machining. Annealing cycles to eliminate any future potential cracking and crazing. Components successful in pressure testing.
Nylon Machining
CNC Plastic Machining Nylon Component
Sample of Nylon Component, CNC Precision Machined
30% Carbon Filled Peek
Customer requires oven wagon wheel to be made from 30% Carbon filled Peek billets
Compression molded peek billets are tough on tools. Plastic compatiable coolant with diamond tooling gets the finish needed.