Medical Parts Photos
Black Ultem 1000 machining
Double cam design to close tolerances (+/- .001).
Full C axis turning completes component in one setup for feature consistency. Cam profiled. Specialty tooling allows accurate formation of small features.
HDPE machining
Scaffolding contaminates medical implant with loose burrs.
Proper selection of cutting tools, feeds and speeds eliminates a majority of burrs. Secondary cleaning operation eliminates fuzz.
Acrylic as machined
Component requires superior surface finish for device success. Critical profile eliminates secondary polishing operation as option.
Special designed tooling allows 10 - 16 micro inch finish as machined. Burnish tool cleans part and adds high gloss.
Acrylic as CNC machined
Customer needs optical finish with low distortion for bubble & liquid visualization
Cast acrylic has the highest light transmittance. Finish as machined with no secondary polishing.
Micro ABS machining
Micro turning for the medical industry. Close tolerance, no burrs
Custom tooling running on a swiss turn lathe
HDPE machining
Scaffolding contaminates medical implant with loose burrs.
Proper selection of cutting tools, feeds and speeds eliminates a majority of burrs. Secondary cleaning operation eliminates fuzz.
Mill turn acetal machining 
Small clear acrylic manifold
Cast Acrylic, Polished
Polished Cast Acrylic Component
Vapor Polished Acrylic Manifolds
Various Acrylic Medical Components, Polished
Acrylic Components for a medical device
Medical Polished Acrylic Manifold
Acrylic Polished Manifold for a Medical Application
Delrin Medical Component
Black Delrin parts need close tolerancing with minimal burrs
Careful consideration for type and manufacturer of Delrin. Custom fixture for solid part support.
Polycarbonate machined dilator
Medical Dilator, machined in polycarbonate, and vapor polished.
Polycarbonate Medical Part
Machined Polycarbonate Fitting
Medical device needs near sharp edge (.002-.006) for minimal dead space in blood flow path. No nicks or scratches
Difficult application as processing through vapor polish can scrap part. Special handling procedures meets the customers quality requirements.
Polycarbonate machined fitting
Polycarbonate vapor polishing before and after.
Plastic Polishing after machining, using vapor method to achieve an optical quality finish.
Vapor Polished Polycarbonate
Sample of Vapor Polishing on a Polycarbonate component
Vapor Polished Polycarbonate
Before and after affects of vapor polishing on Polycarbonate
Bead Blasted Polycarbonate 
Vapor Polishing of Polycarbonate 
Examples of Polycarbonate Machining 
Examples of Polycarbonate Machining 
Black HDPE Machining Examples 
PVC Machined Manifold
Clear PVC Manifold for Medical device. Lettering is engraved for port identification
Black Ultem Machining 
900 Precision Holes in Ultem 
Black Ultem Machined Component
Surgeon's Light has close tolerance helix for light tracking and focusing
Black ultem component turned complete on mill turn lathe. Helix profiled to meet +/- .001 tolerance throughout curve.
Black Ultem Machining 
Black UHMW machining. Part required special processing to maintain dimensions and flatness
Medical Fluidic Bonded Multi layer Manifold 
Precision bushing to .0005. Sliding joint medical application
Precision UHMW sliding bushing
To discuss the specifics of your Precision Plastic
Fabrication needs, please use either link below:
Email Us or
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1264 Old Colony Rd., Wallingford, CT 06492
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