Connecticut Plastics: Precision
Plastic Fabricators

Polycarbonate Parts Photos

Vapor Polishing of PolycarbonateVapor Polishing of Polycarbonate

 

Part requires optical clarity for proper operation.

Superior finish combined with vapor polishing produces optical clarity.


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Effects of stress in PolycarbonateEffects of stress in Polycarbonate

 

Instrument shield stress cracks in service.

Machine components while maintaining low stress levels. Final stress relieving cycle eliminates future stress cracking.


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Micro Polycarbonate MachiningMicro Polycarbonate Machining

 

Samples of Polycarbonate micro machined parts


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Vapor Polished Polycarbonate ManifoldVapor Polished Polycarbonate Manifold

 

Vapor Polished Polycarbonate Manifold

 


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Polycarbonate machined partPolycarbonate machined part

 

Sample of Polycarbonate machined part


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Polycarbonate Manifold, Vapor PolishedPolycarbonate Manifold, Vapor Polished

 

Polycarbonate Manifold, Vapor Polished


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Polycarbonate MachiningPolycarbonate Machining

 

Samples of Polycarbonate Machining

Medical Device Component, precision machined in polycarbonate.


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Polycarbonate machined dilatorPolycarbonate machined dilator

 

Medical Dilator, machined in polycarbonate, and vapor polished.

Polycarbonate Medical Part


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Machined Polycarbonate FittingMachined Polycarbonate Fitting

 

Medical device needs near sharp edge (.002-.006) for minimal dead space in blood flow path. No nicks or scratches

Difficult application as processing through vapor polish can scrap part. Special handling procedures meets the customers quality requirements.


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Polycarbonate machined fittingPolycarbonate machined fitting

 

Polycarbonate vapor polishing before and after.

Plastic Polishing after machining, using vapor method to achieve an optical quality finish.


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Vapor Polished PolycarbonateVapor Polished Polycarbonate

 

Sample of Vapor Polishing on a Polycarbonate component


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Vapor Polished PolycarbonateVapor Polished Polycarbonate

 

Before and after affects of vapor polishing on Polycarbonate


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Bead Blasted PolycarbonateBead Blasted Polycarbonate

 

Sample of Bead Blasted Polycarbonate Component


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Vapor Polishing of PolycarbonateVapor Polishing of Polycarbonate

 

Sample of Vapor Polishing on Polycarbonate Part


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Examples of Polycarbonate MachiningExamples of Polycarbonate Machining

 

Polycarbonate Machined Plastic Parts


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Examples of Polycarbonate MachiningExamples of Polycarbonate Machining

 

Polycarbonate Machined Plastic Components


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Examples of Vapor Polishing of PolycarbonateExamples of Vapor Polishing of Polycarbonate

 

Polycarbonate Components, after vapor polishing to achieve optical quality finish.


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Vapor polished black PolycarbonateVapor polished black Polycarbonate

Black polycarbonate part for the spray coating and auto industry. Vapor polished with heat staked inserts and vapor polished.

 


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Polycarbonate camera dome. Turned and vapor polished.


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Machined polycarbonate coupling. Customer requested flexible coupling for medical application. Part is essentially a spring with little rigidity and C axis machining requirements. The challenge is to remove material in a predetermined fashion to meet the final design without compromising the material.

 


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66" dia. pc cylinder

Custom cylinder from 6" rod stock. Requires UV bonding for no leak barb retention plus vapor polishing.

 


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