Connecticut Plastics: Precision
Plastic Fabricators

Difficult Plastic Parts Parts Photos

Machined polycarbonate coupling. Customer requested flexible coupling for medical application. Part is essentially a spring with little rigidity and C axis machining requirements. The challenge is to remove material in a predetermined fashion to meet the final design without compromising the material.

 


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Triple layer ultem bonded manifold. Semiconductor application. Requires precision alignment with channels and threads both sides of the bond line.

 


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Bonded injection molded halvesBonded injection molded halves

Polycarbonate injection molded halves bonded to produce flow manifold for medical device. No bubbles allowed while overcoming non flat condition and irregular surfaces

 


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Peek Optima machined plastic insertPeek Optima machined plastic insert

Does this plastic Peek part look see through? It does because it nearly is not there. .0008" +/- .0001 wall thickness for a medical device in Peek Optima makes this one of our toughest parts yet. Implant application. A good example how Connecticut Plastics leads the industry in plastic turning.

 


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Bonded injection molded blanksBonded injection molded blanks

3" x 5" Polycarbonate injection molded blanks bonded with no machining. No channel cross talk or leakage. Bond strength equal to parent material.

 


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Close tolerance polycarbonate machined componentClose tolerance polycarbonate machined component

8" x 4" x 6" Polycarbonate block to close tolerances on critical dimensions. Special processing techniques required to hold size and accuracy once center portion is removed.

 


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