Connecticut Plastics: Precision
Plastic Fabricators

Multilayer Bonded Fluidic Manifolds Parts Photos

 

Plastic Manifold with PEEK Inserts, polished for clarity


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Integral flowmeter in multilayer manifoldIntegral flowmeter in multilayer manifold

Bonded manifold from acrylic. 2 layers for internal flowmeter. Polished acrylic for clarity.

 

Multilayer acrylic manifold


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Acrylic Bonded ManifoldAcrylic Bonded Manifold

Acrylic multilayer fluidic bonded manifold. Manifold has two layers bonded in a hermetically seamless fashion for a medical liquid control application.

 

 

 


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Ultem Multilayer Bonded ManifoldUltem Multilayer Bonded Manifold

 

3 layer laminate manifold in Ultem for the semiconductor industry


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Ultem multilayer fluidic bonded manifoldUltem multilayer fluidic bonded manifold

Bonded manifold for the semiconductor industry. No feature migration or feature collapse. Bond strength equal to the parent material for a high pressure application.

 


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Triple layer ultem bonded manifold. Semiconductor application. Requires precision alignment with channels and threads both sides of the bond line.

 


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Fluidic polycarbonate manifoldFluidic polycarbonate manifold

Fluidic medical device requiring a bonded manifold from two injection molded halves of polycarbonate.

 


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Acrylic solvent bonding for a medical applicationAcrylic solvent bonding for a medical application

Micro channels in acrylic fluidic manifold for a medical application.

 


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Acrylic bubble chamberAcrylic bubble chamber

Small bonded and polished acrylic bubble chamber with stainless steel barbed pins

 


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PVC Machined ManifoldPVC Machined Manifold

 

Clear PVC Manifold for Medical device. Lettering is engraved for port identification


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Microchannel Bonded Acrylic manifoldMicrochannel Bonded Acrylic manifold

Small bonded manifold in acrylic. Utilizes our fusion bonding process to create distortion free micro channels. No joint delamination or bubbles

 


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Injection Molded Bonded Polycarbonate ManifoldInjection Molded Bonded Polycarbonate Manifold

A Connecticut Plastics exclusive. Through our proprietary fusion bonding process, we are able to provide the medical industry with bonded manifolds starting from an injection molded blank. Great for high volume, less complicated channel configurations. Significant cost savings over traditional bonding methodologies.

 


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Laminated manifold with staked insertsLaminated manifold with staked inserts

2 layer acrylic laminated manifold for the medical industry. Includes heat staked or ultrasonic staked brass inserts. 3" x 5" with no channel distortion. 2 week turnaround for the protoype order.

 


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Bonded Ultem Manifold, 3 layerBonded Ultem Manifold, 3 layer

3 layer Ultem lamination. .020" dia. channels. Surfaces required a 16 finish. 4" x 5" for custom plastic manifold project.

 


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Acrylic 2 Layer ManifoldAcrylic 2 Layer Manifold

Fusion bonded two layer acrylic manifold for medical diagnostic device.

 


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Bonded Polycarbonate componentBonded Polycarbonate component

Polycarbonate two piece impeller bonded using CT Plastics proprietary process. Replaced UV cured adhesive with alignments pins. Stronger bond with improved clean look.

 


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Two layer ultem manifoldTwo layer ultem manifold

Customer needed quick turnaround on 2 layer Ultem manifold for medical show. Rapid prototype department designs and delivers 4 samples in under 2 weeks. Valve on rail design reduces size of subassembly versus valve body and tubing combination.

 


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High Flow PMMA ManifoldHigh Flow PMMA Manifold

2 layer acrylic manifold for a high flow, high pressure application. Large internal channels and cavities distortion free.

 


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3 Layer acrylic multivalve manifold3 Layer acrylic multivalve manifold

3 layer pmma bonded manifold supporting 24 valves. Medical customers are moving away from valve body and tubing combinations to lower cost of ownership integral valve manifold combinations. Reduced connection points, ease of assembly, and tighter packaging support design of compact medical instruments.

 


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Polysulfone multilayer fluidic manifoldPolysulfone multilayer fluidic manifold

Polysulfone bonded manifold with .020" channel features. Manifold is 1" x 2", 2 layer design with complex porting.

 


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Large 2 layer Ultem ManifoldLarge 2 layer Ultem Manifold

Ultem bonded manifold for the medical industry. 9" x 3" x 2" for high flow application

 


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2 layer polysulfone fluidic control device2 layer polysulfone fluidic control device

Micro manifold for fluid control. Zero unswept volume and compact packaging available with layered bonding

 


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Acrylic multilayer manifold with valvesAcrylic multilayer manifold with valves

2 layer bonded manifold with 4 top mount valves

 


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4 valve 2 layer Top Mount Manifold4 valve 2 layer Top Mount Manifold

Acrylic pneumatic circuit board for a 4 valve medical application. Note stake inserts provide extra holding power over standard tapped holes and aids in disassembly.

 


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Mutlifunction manifold with pumps, valves and flow meterMutlifunction manifold with pumps, valves and flow meter

Acrylic manifold with multiface mounting of solenoid valves, micro pumps and flow meter. Internal chamber for fluid resevoir.

 


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2 layer manifold with peek inserts2 layer manifold with peek inserts

4 valve bonded manifold with 4 oring sealed peek inserts and single Stainless Steel tube feed.

 


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2x multilayer manifold with valves2x multilayer manifold with valves

2 bonded manifolds attached together. Original customer request created expensive configuration. Dividing the manifold in half and attaching with screws reduced development cost by 30%.

 


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Polycarbonate 2 layer valve platePolycarbonate 2 layer valve plate

2 layer polycarbonate manifold. Reduced size of valve plate by bonding allows reduction in instrument size.

 


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Acrylic Manifold SubplateAcrylic Manifold Subplate

.020" channels with .020" web, 100 psi, no leaks in acrylic. 2 layer

 


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