Plastic Milling Parts Photos

Machined acrylic manifold

Customer has burr problem in intersection of small holes, blocking flow paths. Drills do not track straight.

Recommend switch to acrylic from PVC. Proper speeds and feeds for drilling improves hole finish. Specialty tooling allows straight holes for 30:1 diameter to depth ratio.

20% Glass filled Ultem

Material choice creates burr and flatness problems with given part configuration.

Annealing cycle coupled with milling process maintains flatness to customer specification. Proper end mill selection eliminates burring problem.

Clear acrylic machining

Finished projector lens requiring high quality finish. Cast acrylic choosen for its optical clarity and light transmittance.

Clear Acrylic Light Pipe

Cast Acrylic LED Light Pipe

Flame Polished Acrylic Manifold

Cast Acrylic Manifold

Small clear acrylic manifold

Cast Acrylic, Polished

Vapor Polished Acrylic Manifolds

Various Acrylic Medical Components, Polished

Medical Polished Acrylic Manifold

Acrylic Polished Manifold for a Medical Application

Acrylic components, vapor polished

Various vapor polished acrylic pieces

Delrin Medical Component

Black Delrin parts need close tolerancing with minimal burrs

Careful consideration for type and manufacturer of Delrin. Custom fixture for solid part support.

Electrophoresis Comb requires no burrs on well sites

Good machining practice combined with bead blast finish leaves consistent tooth profile

PVC Machined Manifold

Clear PVC Manifold for Medical device. Lettering is engraved for port identification