Plastic Turning Parts Photos

Delrin Machining, Mill Turning

Complex close tolerance configuration required for success of product.

Mill turn completes component in one setup. Accuracy and repeatability of positioning is ensured between ID & OD features.

Acrylic as machined

Customer needs optical finish with low distortion for bubble & liquid visualization

Cast acrylic has the highest light transmittance. Finish as machined with no secondary polishing.

Black Ultem 1000 machining

Double cam design to close tolerances (+/- .001).

Full C axis turning completes component in one setup for feature consistency. Cam profiled. Specialty tooling allows accurate formation of small features.

Direct machine acrylic polishing

Acrylic lens as machined. Customer requires no scratches for viewing through the long end of the part.

Delrin machining

Delrin Machined Plastic Parts

Acrylic machinined turntable

Acrylic disk for capacitor manufacturing

Special holding fixture keeps flatness within .001

Vapor Polished Acrylic

Clear Acrylic Covers

Flame Polished Cast Acrylic Lens

Military application requires high degree of consistant finish for light lens

Combination of machined finish with flame polish and buffing

Micro CTFE Machining

CTFE valving components require no burrs, close tolerance     

Parts produced burr free and complete using special tools running on a swiss turn lathe.

CPVC & Noryl Machining

Noryl valve stem has brittle failure in tension

Suggested material of CPVC solves the problem

Ultem Plastic Assembly

ESD Ultem component requires consistent black color for optical recongnition

Turning tool testing plus tool maintenance schedule maintains black ESD color for optical readers

Noryl Machining

Black Noryl components used in deep diving application. Customer concerned with potential stress cracking

Proper tool geometry for low stress machining. Annealing cycles to eliminate any future potential cracking and crazing. Components successful in pressure testing.

Machined Noryl

Black Noryl components used in deep diving application. Customer concerned with potential stress cracking

Proper tool geometry for low stress machining. Annealing cycles to eliminate any future potential cracking and crazing. Components successful in pressure testing.

Machined Polycarbonate Fitting

Medical device needs near sharp edge (.002-.006) for minimal dead space in blood flow path. No nicks or scratches

Difficult application as processing through vapor polish can scrap part. Special handling procedures meets the customers quality requirements.

Polycarbonate machined fitting

Polycarbonate vapor polishing before and after.

PEEK Manifold Machining

Manifolds require instersecting holes with no burrs or debris.

Specialized drills plus machining complete whenever possible produces a consistent part.

30% Carbon Filled Peek

Customer requires oven wagon wheel to be made from 30% Carbon filled Peek billets

Compression molded peek billets are tough on tools. Plastic compatiable coolant with diamond tooling gets the finish needed.

Black Ultem Machined Component

Surgeon's Light has close tolerance helix for light tracking and focusing

Black ultem component turned complete on mill turn lathe. Helix profiled to meet +/- .001 tolerance throughout curve.

Turned parts